MANUAL DE SERVIÇO DA PÁ CARREGADEIRA VOLVO L60F, L70F e L90F ( EM INGLÊS )
INCLUI ESQUEMAS ELÉTRICOS

EM PDF, 755 PÁGINAS, ENVIO POR E-MAIL

O MANUAL DO FABRICANTE É DESTINADO A PERFEITA REALIZAÇÃO DO SERVIÇO ATENDENDO AO MAIS ALTO PADRÃO DE QUALIDADE, COM DIAGNÓSTICOS ELÉTRICOS MID

ABORDA OS ASSUNTOS DESCRITOS ABAIXO (VERIFIQUE O CONTEÚDO)
- ESPECIFICAÇÕES GERAIS

- SERVIÇOS DE MANUTENÇÃO PREVENTIVA

- DESCRIÇÃO DO FUNCIONAMENTO DO MOTOR D6E ( NÃO É REPAROS)

- INFORMAÇÕES DO SISTEMA ELÉTRICO
FUSÍVEIS, RELÉS E DIAGRAMAS ELÉTRICOS

///DIAGNÓSTICOS ELÉTRICOS (MID 128, MIDI 140, MID 146, MID 187 E MID 249)
DESCRIÇÕES E MEDIÇÕES USANDO O PROGRAMA VACADS PRO (NÃO INCLUSO O PROGRAMA)

- SISTEMA DE FREIOS ( NÃO É A PARTE MECÂNICA)
PRINCIPIO DE FUNCIONAMENTO
FREIO DE ESTACIONAMENTO ( CHAVE SW 5501)

//////MAIORES INFORMAÇÕES ABAIXO:

CONTENT

SPECIFICATIONS

General

Engine, specifications

Engine, specifications

Engine, specifications

Engine, weight

Cooling system, capacity

Engine, tightening torques

Engine, capacities

Lubrication system, specifications

Fuel system, specifications

Fuel feed pump, specifications

Fuel system, tightening torques

Electrical system, specifications

Battery, specifications

Battery, weight

Starter motor, specifications

Preheating, specifications

Lighting, specifications

Alternator 80 A, specification

Front axle, tightening torque

Rear axle, tightening torque

Hydraulic transmission, tightening torques

Hydraulic transmission, specifications

Hydraulic transmission, volume

Hydraulic transmission, volume

Axles, specifications

Propeller shaft, tightening torque

Front axle, capacity

Front axle, capacity

Rear axle, capacity

Rear axle, capacity

Parking brake, specifications

Wheel brake, specification

Brake system, specifications

Front wheel brakes, tightening torques

Brake accumulator, specifications

Brake valve, specifications

Steering cylinder, tightening torque

Steering, specifications

Steering, specification

Wheel, tightening torque

Cab, tightening torque

Air conditioning, specifications

Air conditioning temperature values during performance test

Assessment of measurement results

Air conditioning, refrigerant, weight

Air distribution, specifications

Air conditioning, tightening torques

Hydraulic system, volume

Control valve, specifications

Control valve, specifications

Hydraulic connections, tightening torques

JIC?coupling

ORFS?coupling

Hydraulic pump (P2), specifications

Hydraulic pump (P2), specifications

Hydraulic pump (P2), specifications

Hydraulic pump (P3), specifications

Servo system, specifications

Boom Suspension System, tightening torques

Boom Suspension System, specifications

3rd/4th hydraulic function, specifications

 

TOOL

General

E1706

E-2000

 

1 Service and Maintenance

LUBRICANT; FUEL; OTHER FLUID

General

Recommended lubricants, oils

SERVICE

Working on the electrical system of the machine

Repairing hydraulic system

Electric welding

Cleanliness, brake and hydraulic systems

Charging batteries

Explosion hazard

Corrosive sulphuric acid

172 Warranty service

Warranty inspection 100 hours

Test-run and check

Steering pressure, check

Tires as well as inflation pressure in tires, check

Wheel nuts and tightening torques, check

Axles, attaching bolts, tightening torques, check

Propeller shafts and support bearing, tightening torques, check

Leakage

Pipes and hoses

Coolant system, check the level

Cab, ventilation unit

Water trap, check

Drive belt, air conditioning, checking belt tension

Drive belt, alternator, checking and adjusting

Oil-bath pre-cleaner (optional equipment)

Hydraulic oil, check the level

Battery, electrolyte level, cables and connections, check

Transmission, oil filter, change

Transmission oil level, check

Framework, grease

Warranty inspection 1000 hours

Test-run and check

Matris read-off

Steering pressure, check

Hydraulic pressure, check

Transmission incl. torque converter, pressure check

Brakes, checking

Wheel nuts and tightening torques, check

Propeller shafts and support bearing, tightening torques, check

Axles, attaching bolts, tightening torques, check

Transmission, oil, draining

Transmission, oil, filling

Front axle, oil change

Engine and engine oil filter, change

Rear axle, oil change

Fuel filter, primary and secondary filter, change

Steering cylinders, locks for pivot pins, left and right side, check

Hydraulic oil, draining sediment and level check

Air cleaner

Oil-bath pre-cleaner (optional equipment)

Drive belts, air conditioning, checking and adjusting

Engine oil. filling

Battery, electrolyte level, cables and connections, check

Rear axle, oil, filling

Drive belt, alternator, checking and adjusting

Cab ventilation unit

Front axle, oil, filling

Framework, grease

Tires as well as inflation pressure in tires, check

Cooling system, checking level and freezing point

Leakage

Pipes and hoses

Transmission, oil level, check

Engine, oil level, check

173 Maintenance

Maintenance service, daily

Test-run and check

Oil-bath pre-cleaner (optional equipment)

Framework, grease

Maintenance service, every 50 hours

Test-run and check

Oil-bath pre-cleaner (optional equipment)

Framework, grease

Tires as well as inflation pressure in tires, check

Engine oil, checking level

Coolant system, checking level

Maintenance service, every 250 hours

Test-run and check

Battery, electrolyte level, cables and connections, check

Hydraulic system, checking hydraulic oil level

Oil-bath pre-cleaner (optional equipment)

Cab, ventilation unit

Framework, grease

Tires as well as inflation pressure in tires, check

Coolant system, checking level

Water trap, check

Engine oil, checking level

Leakage

Pipes and hoses

Radiator, engine, check

Maintenance service, every 500 hours

Test-run and check

Brakes, checking

Engine oil, changing

Engine oil filter, replacing

Fuel filter, primary and secondary filter, change

Drive belt, air conditioning, checking and adjusting

Engine, oil, filling

Battery, electrolyte level, cables and connections, check

Transmission, checking oil level

Hydraulic system, checking hydraulic oil level

Oil-bath pre-cleaner (optional equipment)

Drive belt, alternator, checking and adjusting

Cab, ventilation unit

Framework, grease

Tires as well as inflation pressure in tires, check

Wheel nuts and tightening torques, check

Coolant system, checking level

Leakage

Pipes and hoses

Condenser, check

Radiator, engine, check

Maintenance service, every 1000 hours

Test-run and check

Matris read-off

Steering pressure, check

Brakes, checking

Front axle, oil change

Engine oil, changing

Engine oil filter, replacing

Rear axle, oil change

Hydraulic oil, draining sediment and level check

Fuel filter, primary and secondary filter, change

Air cleaner

Drive belt, air conditioning, checking and adjusting

Engine oil, filling

Battery, electrolyte level, cables and connections, check

Rear axle, oil, filling

Oil-bath pre-cleaner (optional equipment)

Drive belt, alternator, checking and adjusting

Cab, ventilation unit

Front axle, oil, filling

Framework, grease

Tires as well as inflation pressure in tires, check

Wheel nuts and tightening torques, check

Coolant system, checking level

Leakage

Pipes and hoses

Transmission, oil level, check

Engine, oil level, check

Condenser, check

Radiator, engine, check

Maintenance service, every 2000 hours

Test-run and check

Matris read-off

Steering pressure, check

Brakes, checking

Hydraulic oil, draining (applies when using bio-oil or engine oil)

Front axle, oil change

Transmission, oil, change

Transmission oil filter, changing

Transmission, oil, filling

Engine oil, changing

Engine oil filter, replacing

Rear axle, oil change

Hydraulic system, draining sediment and checking hydraulic oil

level (applies when using hydraulic oil, when change should take

place at 4000 hours)

Fuel filter, primary and secondary filter, change

Breather filter, fuel tank

Air cleaner

Drive belt, air conditioning, checking and adjusting

Engine oil, filling

Battery, electrolyte level, cables and connections, check

Rear axle, oil, filling

Hydraulic system’s return oil filter, change

Hydraulic oil, filling

Breather filters, hydraulic system, and transmission

Oil-bath pre-cleaner (optional equipment)

Drive belt, alternator, checking and adjusting

Breather filter, rear axle, change

Cab, ventilation unit

Front axle, oil, filling

Framework, grease

Breather filters, changes, Front axle

ires as well as inflation pressure in tires, check

Wheel nuts and tightening torques, check

Valve clearance, checking and adjusting

Cooling system, checking level and freezing point

Leakage

Pipes and hoses

Transmission, oil level, check

Engine, oil level, check

Condenser, check

Radiator, engine, check

Maintenance service, every 4000 hours

Test-run and check

Matris read-off

Steering pressure, check

Brakes, checking

Hydraulic oil, draining

Front axle, oil change

Transmission, oil, draining

Transmission oil filter, changing

Transmission, oil, filling

Engine oil, changing

Engine oil filter, replacing

Rear axle, oil change

Fuel filter, primary and secondary filter, change

Breather filter, fuel tank

Air cleaner

Drive belt, air conditioning, checking and adjusting

Engine oil, filling

Battery, electrolyte level, cables and connections, check

Rear axle oil, filling

Hydraulic system’s return oil filter, change

Hydraulic oil, filling

Breather filters, hydraulic system, and transmission

Oil-bath pre-cleaner (optional equipment)

Drive belt, alternator, checking and adjusting

Breather filter, rear axle, change

Cab, ventilation unit

Front axle, oil, filling

Framework, grease

Breather filters, changes, Front axle

Tires as well as inflation pressure in tires, check

Wheel nuts and tightening torques, check

Valve clearance, checking and adjusting

Cooling system, checking level and freezing point

Leakage

Pipes and hoses

Transmission, oil level, checking

Engine, oil level, checking

Condenser, check

Radiator, engine, check

Maintenance service, every 6000 hours

Coolant, changing

176 Emergency measures

Mechanical release of parking brake

Towing

GENERAL

1 Safety equipment, without own function group

Service position 1

Service position

Service position 2

Service position

2 Engine

20 GENERAL

200 General, engine installation and its function

Engine, description

D6E

Engine protection / Software

Engine speed (engine speed for E-ECU/ Software

Motor On/Off / Software

Automatic engine shutdown / Software

Increased engine speed / Software

 

ENGINE

 Valve mechanism

Internal Exhaust Gas Recirculation (IEGR), description

Included components

Function

Checking and adjusting

Software

 

LUBRICATING SYSTEM

General

Lubricating system, description

Software, engine oil pressure

 

FUEL SYSTEM

General

Fuel system, description

D6E

Software

 

Fuel pump; filter; strainer

Fuel feed pump, description

Fuel filter, description

Water in fuel / software

 

Injector; delivery pipe

Injectors, description

Software

Fuel rail, description

Software

Fuel control valve (FCV), description

Software

High pressure fuel pump, description

 

INLET SYSTEM; EXHAUST SYSTEM

General, common info about 251 - 258

Intake and exhaust system, description

Air filter pressure / Software

Temperature induction air / Software

 

Turbo charger

Turbocharger, description

Boost pressure / Software

Charge-air temperature / Software

 

Air cleaner with connections; air pre-heater

Air cleaner, description

Air filter pressure / Software

Temperature induction air / Software

Preheating, description

 

Charge air cooler with connections

Intercooler, description

 

COOLING SYSTEM

General

Cooling system, description

Software

 

Fan; fan shroud; fan coupling

Cooling fan, description

Reversible cooling fan

Software

 

ENGINE CONTROL

Revs control, foot oparated

Accelerator Pedal

 

Revs control, hand operated

Hand Throttle

Software

3 Electrical and Information System

Cables and fuses, wiring diagram

 

CABLE; FUSE; RELAY

General, common info about 371 - 379

Chassis connection

Component list: Alternator, batteries, capacitors, electronic units,

voltage outlet

Component list: Alternator, batteries, capacitors, electronic units,

voltage outlet

Component list: Diodes

Component list: Fuses

Component list: Fuses

Component list: Heating coils, instruments, service socket

Component list: Lights

Component list: Solenoid valves

Component list: Solenoid valves

Component list: PWM valves

Component list: PWM valves

Component list: Motors, resistors, monitoring system

Component list: Relays

Component list: Relays

Component list: Signals, shift solenoids

Component list: Sensors

Component list: Sensors

Component list: Sensors

Component list: Switches

Component list: Switches

Cable and component marking explanations

Cable and component designations

Electrical symbols and designations

Wiring diagram 201

Engine cooling, fuel level

Wiring diagram 202

Sensors connected to E-ECU

Wiring diagram 203

Sensors connected to E-ECU

Wiring diagram 204

Preheating, EGR-valve, electrically heated fuel filter

Wiring diagram 205

Accelerator pedal, hand throttle

Wiring diagram 206

Injection

Wiring diagram 301

Voltage supply

Wiring diagram 302

Voltage feed control units

Wiring diagram 303

Start circuit

Wiring diagram 304

Lighting

Wiring diagram 305

Work lights

Wiring diagram 306

Flashing hazard lights, direction indicators, interior lighting

Wiring diagram 308

Electrically controlled battery disconnect switch

Wiring diagram 309

Keypad

Wiring diagram 310

Communication ECUs

Wiring diagram 312

Double work lights cab

Wiring diagram 313

Work lights rear, continuous/gear-dependent

Wiring diagram 314

Radio, voltage converter 20A

Wiring diagram 315

Radio, voltage socket, audible signals

Wiring diagram 402

Gear shifting solenoids

Wiring diagram 403

Sensor transmission, mode selector, differential lock

Wiring diagram 403

Sensor transmission, mode selector, differential lock

Wiring diagram 404

Sensor transmission, fully automatic downshifting

Wiring diagram 404

Axle oil temperature, sensor transmission, fully automatic downshifting

Wiring diagram 407

Single lever control

Wiring diagram 408

Gear selector

Wiring diagram 501

Brakes

Wiring diagram 601

Lever steering (CDC)

Wiring diagram 602

Lever steering (CDC) Angle sensor

Wiring diagram 604

Secondary steering

Wiring diagram 801

Windshield wiper and windshield washer

Wiring diagram 802

Operator’s seat, ambient temperature

Wiring diagram 804

Back-up camera, rear-view mirrors

Wiring diagram 805

Air conditioning

Wiring diagram 806

Air conditioning

Wiring diagram 807

Fan gideon filter

Wiring diagram 901

Working hydraulics

Wiring diagram 902

Working hydraulics with 4th hydraulic function

Wiring diagram 903

Boom Suspension System, hydraulic oil temperature / level

Wiring diagram 904

Working hydraulics, attachment lock, 3rd hydraulic function, lever

lock 4th function

Wiring diagram 905

Working hydraulics, 3rd hydraulic function with hold function

Wiring diagram 908

Electrically controlled hydraulic pump

Wiring diagram 912

Working hydraulics with joystick

Wiring diagram 913

Central lubrication

 

3 Electrical and Information System

Diagnostics

 

GENERAL

Faulttracing

MID187 PSID52 (CU9901)

MID128 SID70 (HE2501)

MID128 SID1 (MA2301)

MID128 SID2 (MA2302)

MID128 SID3 (MA2303)

MID128 SID4 (MA2304)

MID128 SID5 (MA2305)

MID128 SID6 (MA2306)

MID187 PSID35 (MA2601)

MID187 PSID67 (MA2602)

MID187 PSID9 (MA4603)

MID187 PID61 (MA5501)

MID187 PPID1048 (MA5502)

MID187 PSID33 (MA9106)

MID128 SID39 (MO3301)

MID128 SID42 (PWM2303)

MID187 PSID34 (PWM2601)

MID249 PSID28 (PWM6601)

MID249 PSID29 (PWM6602)

MID140 PID29 (R2701)

MID187 PSID6 (RE06)

MID187 PSID46 (RE08)

MID187 PSID39 (RE09)

MID187 PSID68 (RE10)

MID187 PSID38 (RE15)

MID128 PID45 (RE2501)

MID187 PSID36 (RE6401)

MID146 PPID1334 (RE8701)

MID128 PID100 (SE2203)

MID128 PID94 (SE2301)

MID128 PID97 (SE2302)

MID187 PID96 (SE2303)

MID128 PID164 (SE2309)

MID128 PID172 (SE2501)

MID128 PID107 (SE2502)

MID128 PID105 (SE2507)

MID128 PID102 (SE2508)

MID187 PPID1161 (SE2601)

MID187 PPID1157 (SE2602)

MID128 PID111 (SE2603)

MID128 PID110 (SE2606)

MID128 SID22 (SE2701)

MID140 PID91 (SE2702)

MID140 PSID51 (SE2702)

MID140 PSID52 (SE2702)

MID128 SID21 (SE2703)

MID187 PPID1160 (SE4213)

MID187 PID191 (SE4307)

MID187 PPID1045 (SE4608)

MID187 PID127 (SE4901)

MID187 PID177 (SE4903)

MID187 PPID1154 (SE5201)

MID187 PPID1153 (SE5202)

MID187 PPID1155 (SE5205)

MID187 PPID1418 (SE5218)

MID187 PPID1162 (SE5503)

MID249 PPID155 (SE6401)

MID187 PSID66 (SE6403)

MID187 PPID1209 (SE6407)

MID187 PID171 (SE8503)

MID146 PID416 (SE8702)

MID146 PID170 (SE8706)

MID146 PID415 (SE8709)

MID187 PPID1156 (SE9101/2)

MID187 PPID152 (SE9107)

MID140 PPID1414 (SW4205)

MID140 PPID1414 (SW4206)

MID187 PPID1416 (SW4208)

MID187 PPID1031 (SW4212)

MID249 PPID1415 (SW4217)

MID146 PSID1 (SW8701)

MID128 PID84 (PID84)

MID128 PID91 (PID91)

MID128 PID108 (PID108)

MID128 PID158 (PID158)

MID140 PID168 (PID168)

MID187 PID168 (PID168)

MID249 PID168 (PID168)

MID187 PID177 (PID177)

MID128 PID190 (PID190)

MID140 PID222 (PID222)

MID128 PID251 (PID251)

MID128 PID252 (PID252)

MID128 PPID19 (PPID19)

MID128 PPID55 (PPID55)

MID187 PPID325 (PPID325)

MID128 PPID435 (PPID435)

MID187 PPID1027 (PPID1027)

MID187 PPID1047 (PPID1047)

MID187 PPID1049 (PPID1049)

MID187 PPID1092 (PPID1092)

MID187 PPID1188 (PPID1188)

MID140 PPID1226 (PPID1226)

MID187 PPID1417 (PPID1417)

MID146 PSID2 (PSID2)

MID146 PSID5 (PSID5)

MID187 PSID40 (PSID40)

MID187 PSID41 (PSID41)

MID187 PSID42 (PSID42)

MID187 PSID43 (PSID43)

MID187 PSID44 (PSID44)

MID187 PSID45 (PSID45)

MID187 PSID52 (PSID52)

MID187 PSID53 (PSID53)

MID187 PSID54 (PSID54)

MID187 PSID66 (PSID66)

MID187 PSID77 (PSID77)

MID128 PSID96 (PSID96)

MID128 PSID97 (PSID97)

MID140 PSID200 (PSID200)

MID128 PSID201 (PSID201)

MID146 PSID202 (PSID202)

MID187 PSID202 (PSID202)

MID249 PSID202 (PSID202)

MID140 PSID214 (PSID214)

MID140 PSID216 (PSID216)

MID140 PSID238 (PSID238)

MID128 SID211 (SID211)

MID140 SID216 (SID216)

MID187 SID216 (SID216)

MID128 SID231 (SID231)

MID128 SID232 (SID232)

MID128 SID240 (SID240)

MID128 SID253 (SID253)

MID128 SID254 (SID254)

 

3 Electrical and Information System

Description and measuring

 

GENERAL

Faulttracing

General fault diagnosis information

Troubleshooting strategy

Troubleshooting tools

Collection of basic data

Information display, check

VCADS Pro service tool

Conditions when checking

Lead and connector checks

Special tools for troubleshooting

SAE error codes, translation to error messages, general

SAE error codes MID 128 Engine control unit (E-ECU)

SAE error codes MID 140 Instrument control unit (I-ECU)

SAE error codes MID 146 Electronic climate control unit (ECC)

SAE error codes MID 187 Vehicle control unit (V-ECU)

SAE error codes MID 187 Vehicle control unit (V-ECU)

SAE error codes MID 187 Vehicle control unit (V-ECU)

SAE error codes MID 249 Vehicle control unit 2 (V2-ECU)

CU9901, description and measuring

E-ECU PID158, description and measuring

HE2501, description and measuring

MA2301-MA2306, description and measuring

MA2504, description and measuring

MA2601, description and measuring

MA2602, description and measuring

MA4603, description and measuring

MA5501, description and measuring

MA5502, description and measuring

MA9106, description and measuring

MO3301, description and measuring

MO6401, description and measuring

MO8707, description and measuring

PWM2303, description and measuring

PWM2601, description and measuring

PWM6601, description and measuring

PWM6602, description and measuring

R2701, description and measuring

RE08, description and measuring

RE09, description and measuring

RE10, description and measuring

RE15, description and measuring

RE2501, description and measuring

RE6401, description and measuring

RE8701, description and measuring

SA-SF, description and measuring

SE2203, description and measuring

SE2301, description and measuring

SE2302, description and measuring

SE2303, description and measuring

SE2309, description and measuring

SE2501, description and measuring

SE2502, description and measuring

SE2507, description and measuring

SE2508, description and measuring

SE2601, description and measuring

SE2602, description and measuring

SE2603, description and measuring

3

SE2606, description and measuring

SE2701, description and measuring

SE2702, description and measuring

SE2703, description and measuring

SE4213, description and measuring

SE4307, description and measuring

SE4901, description and measuring

SE4903, description and measuring

SE5201, description and measuring

SE5202, description and measuring

SE5205, description and measuring

SE5218, description and measuring

SE5503, description and measuring

SE6401, description and measuring

SE6403, description and measuring

SE6407, description and measuring

SE6601, description and measuring

SE8503, description and measuring

SE8702, description and measuring

SE8706, description and measuring

SE8708, description and measuring

SE8709, description and measuring

SE9101/SE9102, description and measuring

SE9107, description and measuring

SW4205/SW4206, description and measuring

SW4208, description and measuring

SW4212, description and measuring

SW4217, description and measuring

SW8701, description and measuring

SAE J1708/1587 Information link, description and measuring

SAE J1939/CAN1 Control link, description and measuring

SAE J1939/CAN2 Control link, description and measuring

Power supply ECC, description and measuring

Power supply E-ECU, description and measuring

Power supply I-ECU, description and measuring

Power supply V-ECU, description and measuring

Power supply V2-ECU, description and measuring

 

5 Brakes

Descriptions

 

Comprehensive info about brakes

Braking system, description

Pump 2, hydraulic (passive) brake pressure charging

Pump 3, electrically controlled brake pressure charging

Braking

Brake test

Software

 

PARKING BRAKE

General

Parking brake, description

Application of parking brake

Release of parking brake

Software

 

PARA MECÂNICOS, ELETRICISTAS E ESTUDIOSOS.

PERGUNTE A VONTADE ANTES DE COMPRAR. SERÁ UM PRAZER ATENDE-LO(A) BEM!!!

NOTA:
Este produto está de acordo com o Decreto nº 75.699, de 06 de Maio de 1975, bem como atende a Lei 5.988, de 14 de Dezembro de 1973 e Lei 9.610, de 19 de Fevereiro de 1998. Não ferindo, portanto, nenhum direito autoral ou afins.