MANUAL DE SERVIÇO MINI-CARREGADEIRA - EM INGLÊS
+ ESQUEMAS ELÉTRICOS E HIDRÁULICOS

ATENDE AOS NÚMEROS DE SÉRIE:
S/N 512816001 and Above
S/N 509718001 and Above

DOCUMENTO ELETRÔNICO, NO FORMATO PDF, 439 PÁGINAS, ILUSTRADO,
PUBLICADO EM 1995
ENVIO POR LINK DE DOWNLOAD ( INFORME SEU E-MAIL APÓS A COMPRA)

LEIA TODO O CONTEÚDO DO ANÚNCIO ANTES DE COMPRAR.

///MAINTENANCE SAFETY///
FOREWORD
SAFETY INSTRUCTIONS
SERIAL NUMBER LOCATIONS
DELIVERY REPORT
BOBCAT LOADER IDENTIFICATION
PREVENTIVE MAINTENANCE
HYDRAULIC SYSTEM
HYDROSTATIC SYSTEM
DRIVE SYSTEM
MAIN FRAME
ELECTRICAL SYSTEM
ENGINE SERVICE
SYSTEM ANALYSIS
SPECIFICATIONS

///PREVENTIVE MAINTENANCE///
AIR CLEANER SERVICE
Replacing Filter Element
ALTERNATOR BELT
Adjusting the Alternator Belt
ENGINE COOLING SYSTEM
Cleaning the Cooling System
Checking the Coolant Level
Removing Coolant f r o mthe Cooling System
ENGINE LUBRICATION SYSTEM
Checking Engine Oil
Replacing Oil and Filter
FAN GEARBOX
Checking and Maintaining
FINAL DRIVE TRANSMISSION (CHAINCASE)
Checking and Adding Oil
Removing Oil f r o mthe Chaincase
FUEL SYSTEM
Filling the Fuel Tank
Fuel Filter
Fuel Specifications
Removing Air f r o mthe Fuel System
HYDRAULIC/HYDROSTATIC SYSTEM
Checking and Adding Fluid
Replacing Hydraulic/Hydrostatic Filters
Hydraulic Reservoir Breather Cap
Replacing Hydraulic Fluid
LIFT ARM SUPPORT DEVICE
Engaging the Lift Arm Support Device
Disengaging the Lift Arm Support Device
LIFTING AND BLOCKING THE LOADER
Procedure
LIFTING THE LOADER
Four Point Lift
Single Point Lift
LUBRICATING THE LOADER
Procedure
OPERATOR CAB
Description
Lowering the Operator Cab
Raising the Operator Cab
Emergency Exit
REMOTE START SWITCH
Procedure
SEAT BAR RESTRAINT SYSTEM
Description
Seat Bar Inspection
Seat Bar Maintenance
SERVICE SCHEDULE
Chart
SPARK ARRESTOR MUFFLER
Cleaning Procedure
TIRE MAINTENANCE
Tire Mounting
Tire Rotation
Wheel Nuts
TOWING THE LOADER
Procedure
TRANSPORTING THE LOADER
Procedure
USING A BOOSTER BATTERY (JUMP STARTING)
Procedure .

///HYDRAULIC SYSTEM///
BUCKET POSITION VALVE (OPTIONAL)
Removal and Installation
CONTROL PEDALS
Pedal Adjustment
Removal and Installation
DUAL PRESSURE MAIN RELIEF VALVE ? 853H
Adjusting the Low Setting
Adjusting the High Setting
Checking the Low Setting
Checking the High Setting
HYDRAULIC CONTROL VALVE
Anti?Cavitation Valve
Auxiliary Electric Solenoid
Auxiliary Spool
Base End Restrictor
Disassembly and Assembly
??H?? Port ? Auxiliary Section
Identification Chart
Inspection
Lift Spool and Detent
Load Check Valve
Main Relief Valve
Main Relief Valve Removal and Installation
Port Relief Valve
Removal and Installation
Rubber Boot
Spool Seal Installation
Tilt Spool and centering Spring
HYDRAULIC CYLINDERS
Assembly
Disassembly
Lift Cylinder Identification
Tilt Cylinder Identification
HYDRAULIC FILTER HOUSING
Removal and Installation
HYDRAULIC FLUID RESERVOIR
Removal and Installation
HYDRAULIC PUMP
Assembly
Checking the Output of the Pump
Disassembly
Inspection
Parts Identification
Removal and Installation
HYDRAULIC PUMP (DoubleGear) 853H
Assembly
Checking the Output of the Pump
Disassembly
Inspection
Parts Identification
Removal and Installation
HYDRAULIC SYSTEM INFORMATION
Flare Connections
O?ring Face Seal Connection
Straight Thread O?ring Fitting
Tubelines and Hoses
HYDROSTATIC FILTER HOUSING
Removal and Installation
LIFT CYLINDER(S)
Checking the Lift Cylinder
Removal and Installation
MAIN RELIEF VALVE
Checking the Main Relief Valve
Checking the Main Relief Valve Without Auxiliaries
Removal and Installation
PEDAL INTERLOCK LINKAGE
Pedal Interlock Linkage Adjustment
Removal and Installation
SELECT VALVE (G.E.M. Block) 853H
Checking the Main Relief Valve
TILT CYLINDER
Checking the Tilt Cylinder
Removal and Installation
Rod End Seal
TROUBLESHOOTING
Chart

///HYDROSTATIC SYSTEM///
DRIVE BELT
Adjusting the Drive Belt
Replacing the Drive Belt
DRIVE BELT SHIELD
Removal and Installation
DRIVE BELT TENSIONER PULLEY
Assembly
Checking Pulley End Play
Disassembly
Removal and Installation
FRONT PANEL
Removal and Installation
HYDROSTATIC MOTOR
Assembly
Disassembly
Inspection
Parts Identification
Removal and Installation
Timing the Hydrostatic Motor
HYDROSTATIC PUMP
Assembly
Charge Pump Assembly
Charge Pump Disassembly
Disassembly
Hydraulic Pump Installation
Hydraulic Pump Removal
Hydrostatic Pump Connection
Hydrostatic Pump Neutral Adjustment
Hydrostatic Pump Separation
Inspection
Parts Identification
Removal and Installation
Replenishing/High Pressure Relief Valve
HYDROSTATIC SYSTEM INFORMATION
Replenishing Valve Function
OIL COOLER
Removal and Installation
STEERING LEVERS
Adjusting Lever Freeplay
Adjusting the Steering Neutral Setting
Adjusting the Wheel RPM Forward Compared to Reverse Travel
Adjusting the Wheel RPM Left Compared to Right Side
Disassembly and Assembly
Pre?Adjustment Checks
TROUBLESHOOTING
Chart

///DRIVE SYSTEM///
AXLE SEAL
Removal and Installation
AXLE, SPROCKET AND BEARINGS
Removal and Installation
CHAINCASE FLUID
Removing the Fluid f r o mthe Chaincase
DRIVE CHAIN
Removal and Installation
FRONT CHAINCASE COVER
Removal and Installation
PARKING BRAKE DISC
Removal and Installation
PARKING BRAKE PEDAL
Disassembly and Assembly
Removal and Installation
REAR CHAINCASE COVER
Removal and Installation
REDUCTION GEARCASE
Assembly
Checking Reduction Gearcase
Disassembly
Reduction Gearcase Seal
Removal and Installation

///MAIN FRAME///
BOB?TACH
Bob?Tach Lever and Wedge
Bob?Tach Stops
Removal and Installation
FUEL TANK
Fuel Level Sender
Inlet Screen
Removal and Installation
LIFT ARMS
Removal and Installation
OPERATOR CAB
Removal and Installation
OPERATOR CAB GAS CYLINDER
Disassembly and Assembly
Removal and Installation
OPERATOR SEAT
Removal and Installation
REAR DOOR
Bumper Removal and Installation
Door Latch and Catch Adjustment
Door Latch Removal and Installation
Hood Removal and Installation
Removal and Installation
REAR GRILL
Removal and Installation
SEAT BAR
Assembly
Compressing the Gas Cylinder
Removal and Installation

///ELECTRICAL SYSTEM///
ALTERNATOR
Alternator Output Test
Alternator Regulator Test
Assembly
Disassembly and Inspection
Rectifier (Diode) Test
Rectifier Continuity (Diode) Test
Removal and Installation
Rotor Continuity Test
Rotor Ground Test
Stator Continuity Test
Stator Ground Test
BATTERY
Removal and Installation
ELECTRICAL SYSTEM INFORMATION
Description
Fuse Location
FRONT LIGHTS
Removal and Installation
RELAY SWITCHES
Location
STANDARD INSTRUMENT PANEL
Removal and Installation
STARTER
Checking the Starter
Cleaning and Inspection
Disassembly and Assembly
Parts Identification
Removal and Installation
TROUBLESHOOTING
Chart

///ENGINE SERVICE///
AIR CLEANER HOUSING
Removal and Installation
BELT SHIELD
Removal and Installation
BLOWER FAN
Removal and Installation
BLOWER HOUSING/FAN GEARBOX
Removal and Installation
CAMSHAFT
Camshaft Bearings
Checking
Removal and Installation
Tappets
Tappet Installation
CAMSHAFT GEAR
Removal and Installation
COOLANT RECOVERY TANK
Removal and Installation
CRANKSHAFT
Checking the Crankshaft
Checking Tuffriding Coating
Removal and Installation
CRANKSHAFT GEAR
Removal and Installation
CYLINDER LINERS
Checking the Cylinder Bore
Installation
Removal
CYLINDER HEAD
Cylinder Head Surface Alignment
Exhaust Manifold
Removal and Installation
ENGINE
Engine Mount Replacement
Removal and Installation
ENGINE COMPRESSION
Checking
ENGINE MUFFLER
Removal and Installation
ENGINE SPEED CONTROL
Assembly
Disassembly
Removal and Installation
FAN DRIVE TENSION PULLEY
Removal and Installation
FAN GEARBOX
Assembly
Checking Backlash
Disassembly
Parts Identification
FLYWHEEL
Flywheel Ring Gear
Removal and Installation
FUEL INJECTOR NOZZLES
Checking
Removal and Installation
FUEL INJECTION PUMP
Description
Removal and Installation
Timing the Injection Pump
FUEL INJECTION PUMP IDLER GEAR
Bearing Installation
Removal and Installation
GLOW PLUGS
Checking the Glow Plugs
Removal and Installation
IDLER GEAR AND HUB
Checking
Removal
Installation
MAIN BEARINGS
Description
Crankshaft End Play
Installation
Removal
OIL PAN
Removal
Installation
OIL PUMP
Checking
Gear Replacement
Oil Filter Housing and Block
Oil Pump Relief Valve
Removal and Installation
Rotor Replacement
PISTON AND CONNECTING ROD
Assembly
Checking
Disassembly
Installation
Removal
RADIATOR
Removal and Installation
ROCKER ARM AND SHAFT
Checking Rocker Arms and Push Rods
Disassembly and Assembly
TIMING GEARCASE
Removal and Installation
TIMING GEARCASE COVER
Removal and Installation
TIMING GEARCASE COVER SEAL
Removal and Installation
THERMOSTAT
Checking the Thermostat
Removal and Installation
TROUBLESHOOTING
Chart
VALVE CLEARANCE
Adjustment
VALVE, VALVE SEAT AND GUIDE
Installation
Reconditioning the Valve and Valve Seat
Removal
Valve Guide
Valve Seat Insert
Valve Spring
WATER JACKET TUBE
Removal and Installation
WATER PUMP
Assembly
Disassembly
Removal and Installation

///SYSTEMS ANALYSIS///
BICS? SYSTEM CONTROLLER
Controller Test
Removal and Installation
BOBCAT INTERLOCK CONTROL SYSTEM (BICS?)
Inspecting the BICS? System Controller
(Engine STOPPED ? Key ON)
Inspecting the Lift Arm By?Pass Control
Inspecting the Seat and Seat Bar Sensors (Engine RUNNING)
Inspecting the Traction Lock (Engine RUNNING)
Maintenance
Troubleshooting Chart
Troubleshooting Guide
BOSS® DIAGNOSTIC TOOL
Procedure
BOSS® INSTRUMENT PANEL
Removal and Installation
ELECTRICAL/HYDRAULIC CONTROLS REFERENCE
Controls Identification Chart
LIFT LOCK BY?PASS CONTROL VALVE
Disassembly and Assembly
Removal and Installation
MONITOR SERVICE CODES
Alphabetic Codes
Numeric Codes
Service Codes
OPERATION SENSING SYSTEM UNIT
Removal and Installation
PWM CONTROL HANDLE
Handle Testing
PWM ELECTRIC SOLENOID
Solenoid Coil Testing
PWM MODULE
Description
PWM TROUBLESHOOTING
Chart
Conditions
RPM SENSOR
Adjustment
SEAT BAR SENSOR
Removal and Installation
Seat Bar Sensor Test
SEAT SENSOR
Removal and Installation
Seat Sensor Test
SENDER AND SENSOR
Components
Service Checks
TILT LOCK VALVE
Disassembly and Assembly
Removal and Installation
TRACTION LOCK
Removal and Installation
TROUBLESHOOTING THE BOSS® & L.C.D. DISPLAY

///LOADER SPECIFICATIONS///


DÚVIDAS, PERGUNTE A VONTADE!
NOTA:
Este produto está de acordo com o Decreto nº 75.699, de 06 de Maio de 1975, bem como atende a Lei 5.988, de 14 de Dezembro de 1973 e Lei 9.610, de 19 de Fevereiro de 1998. Não ferindo, portanto, nenhum direito autoral